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Stamicarbons New Urea Plant Concept


Abstract:

Stamicarbon is the world leader in urea technology. Leadership in this context also means responsibility, and as a process licensor we strive to continuously ensure that our process plant designs fulfill our customer’s needs.

We are therefore proud to present our most recent achievements in this respect: the new plant concept that is available for licensing now. The targets set for our new plant concept are based on the requirements we hear first-hand from our customers on a regular basis:

  • Minimize the Capital Expenditure (CAPEX) required for new plants.
  • Minimize the Operational Expenditure (OPEX) required for new plants.
  • Maintain high product quality, low emission figures and high on-stream time.
  • Run a maintenance-free plant.

These targets have been achieved thanks to investments in research and development, along with our experiences in revamp projects. Specifically:

  • A low level arrangement for the synthesis equipment: minimizing CAPEX.
  • Optimized choice of stripping efficiency, meaning minimizing steam consumption and so minimizing OPEX.
  • Zero oxygen introduction to the synthesis section, through the use of Safurex material for construction. This also paves the way for an intrinsically safe and maintenance-free plant and further simplification of the process design to eliminate the hydrogen removal, delete the HP scrubber and simplify the off-gas treatment section of the plant.

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