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    Services

Many urea plants have been designed for a service life of around 20 years. Stamicarbon offers lifecycle support that helps extend the active life of the operation while increasing efficiencies.

We offer a range of activities and services covering the complete lifecycle of a plant operation, maintenance and improvement - including debottlenecking. Added to this we can supply specialist equipment complemented by advanced process control and optimization solutions, along with staff training. Examples of these services include:

  • Corrosion inspection of the critical urea equipment
  • Process analyses and plant optimization
  • Debottlenecking ideas and life study
  • Simplification of the urea process steps for ease of operation
  • Supply of critical equipment items
  • Schemes for sustained maximum output
  • Operator training programs.

Equipment service & maintenance

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    HP Urea equipment inspections

    Corrosion inspections: We offer corrosion inspections to assess the general condition of urea high pressure equipment and to determine the remaining lifetime of tubes, lining and equipment. Equipment criticality assessment: What happens if your vital equipment fails? By working with Stamicarbon you can minimize risks - from costly plant shutdown and repairs, to serious health, safety and environmental implications.

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    Re-lining: extend Equipment life time

    Re-lining of high-pressure urea equipment: We are experts in replacing the alloy protection lining in high pressure urea equipment - extending the lifetime of the equipment itself by many years and thus generating major cost savings. All our re-lining services follow a carefully planned preparation to ensure minimum downtime and optimum results.

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    Equipment repair (on site)

    Stamicarbon offers a wide range of services for equipment repairs on-site:

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    Equipment supply services

    Choosing the right replacement for your high-pressure equipment is difficult. That's why Stamicarbon cooperates with customers to make tailor-made equipment incorporating:  

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    Reactor extensions supply

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Plant performance assessments

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Stamicarbon will help you ensure that your urea plant not only operates sustainably, but also produces its products at maximum capacity and on-stream times.

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Urea plant life time study

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Assessing the life time expectations of the urea plant and to know what options are valid to extend the life time of their urea plant (frequently in combination with capacity/performance increase).

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Safurex

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Safurex® is a high-performance duplex steel developed by our partner Sandvik Materials Technology. This is now our standard material for urea production and has effectively replaced X2CrNiMoN 25 22 2.

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Improve plant safety

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Stamicarbon has significant experience in dealing with potentially hazardous situations and implementing safety strategies.

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Revamps

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Stamicarbon has successfully completed more than 90-plus revamp projects at all types of urea plants. Thanks to a combination of state-of-the-art technologies and expert know-how, we can dramatically improve plant performance and/or capacities

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Reduce plant emissions

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In modern urea plants, the main source of pollution comes from the finishing section: Stamicarbon strives to reduce these emissions to values far below the standard level.

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Reduce energy consumption

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Stamicarbon's continuous innovations in urea melt production technology and urea granulation technology not only results in reduced construction costs and higher production efficiency but is also key to lower energy consumption in urea plants.

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Improve product quality

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Improve your Plant, Improve the product quality

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Maximize production

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    CO2 chiller

    In order to increase the capacity of the CO2 compressor one can consider a CO2 chiller by means of ammonia in the suction side.

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    Revamping concepts

    A revamp can cover elements like increase of plant capacity, reduction of the NH3 consumption and emissions to the environment, product quality improvement and energy optimization. Stamicarbon has carried out each of these elements combined in one revamp project or, as the case may be, in separate projects.

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Training

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    Plant staff training

    Our team of professionals can provide your staff with the right level of skills and knowledge to maximise your urea operation.

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    Mechanical and maintenance trainings

    A typical training agenda lasting 1 week can be (max 12 attendants):

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Other services

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Avancore

The Avancore® urea synthesis concept brings together established Stamicarbon innovations including 2000plus™ technology and Safurex®. Avancore

Our synthesis technologies:

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    The Avancore® urea synthesis brings together innovations. read more »

  • Stamicarbon urea header-pool-condensor

    The Urea 2000plus™ pool reactor read more »

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    The Urea 2000plus™ pool condenser read more »

Our knowledge downloads:

IFA Annual Conference

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  Welcome to our peer-to-peer Stamicarbon Urea Technology Group on LinkedIn, which is intended to help us at Stamicarbon to continuously improve our service to our clients.

 

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We are the world's market leader in Urea Knowledge & Licensing

At Stamicarbon, we recognize the power of innovation. That's why the professionals in our Technology Department are always on the lookout for innovative ways to renew, improve and add to the portfolio of products that we offer our customers.

Urea & Sustainable technologies

To us, in business responsibility means creating a business environment where sustainable, environmentally friendly - and above all safe ly technologies are developed and implemented. 

Service & client support

We would love to hear from you how we can further improve our services to you.

© 2012 Stamicarbon. All rights reserved. Stamicarbon & Noy Engineering are part of Maire Tecnimont Group