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  Once-through process

In the very first processes the feed of ammonia and carbon dioxide passed once through the synthesis section and the nonconverted NH3 was neutralized with acids (e.g. nitric acid) to produce ammonium salts as coproducts of urea production.
The main disadvantages of the once-through processes are the large quantity of ammonium salt formed as coproduct and the limited amount of overall carbon dioxide conversion that could be achieved.
Once-through processes have almost all been replaced by total-recycle processes, where essentially all of the nonconverted ammonia and carbon dioxide are recycled to the urea reactor.
The Urea Ammonium Nitrate (UAN) plants do however, partly use the once-through concept.

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