Improve the quality of your urea prills in a safe and cost-effective way The final quality of your urea is not decided when it leaves the prilling tower, but when it reaches the customer. Environmental factors and handling stress can quickly degrade even the best-made prills. Addressing these post-production challenges is the final, essential step in delivering a premium product.   The challenge Urea prills readily absorb moisture from the environment, leading to caking, decreased dynamic strength, and …

The Challenge Mechanical strength is especially important when the product needs to be stored after being subjected to various handling operations. Poor mechanical strength leads to disintegration and dust formation, which also increases the caking tendency. Improving the impact strength is important if the prills are handled multiple times. The solution During prilling, the impact of the prills on the prilling tower floor and the scraper's action form very fine urea dust. Some of this dust can be carried …

In urea production, the quality of the final prills starts with the formation of the liquid droplets. This initial step is critical; well-formed, uniform droplets are essential for achieving the desired size distribution, roundness, and consistency in the final product. The heart of this process lies in the spinning prilling bucket, which directly influences product uniformity, cooling behavior, and overall tower efficiency.   The Challenge Producing high-quality, uniform prills requires precise control …

To thrive in the modern fertilizer market, producers must look beyond standard urea to meet the specific demands of global agriculture. Farmers are increasingly seeking sulfur-enriched products to correct soil deficiencies and versatile liquid fertilizers for ease of application. Stamicarbon empowers urea producers to capture these growing markets with advanced, integrated processes for producing both Urea Ammonium Sulfate (UAS) and Urea Ammonium Nitrate (UAN).   Urea Ammonium Sulfate (UAS) Production In …

Operating a urea plant comes with an immense responsibility to protect your people, your assets, and the environment. The smallest leak in the high-pressure synthesis section can lead to the release of toxic ammonia, and the slightest wear and tear on equipment can cause irreparable technical, health and environmental risks. In such a high-stakes environment, safety is not just a matter of compliance; it is the foundation of a sustainable and profitable operation.   What We Offer Stamicarbon understands …

Optimize your plant with customized process dashboards The Process Monitor, part of NX Stami™ Digital , is a steady-state online process model that includes Stamicarbon’s advanced heat and material (H&M) balances, and thermodynamic and kinetic urea models. The Challenge Optimal plant operation depends on the proper functioning of equipment and instrumentation and on optimal settings of critical plant parameters, many of which cannot be measured directly or continuously.  Our Solution The Process Monitor is …

1765353600 - 1765555200 On location New Delhi India This year’s FAI (Fertilizer Association of India) Annual Seminar is 61st in the series with the theme of Fertilizer Management for Green Future: Catalyzing Farmers’ Empowerment. It will provide an opportunity to take stock of the areas related to production, logistics, marketing and use of fertilizers for a green future. Further, appropriate policy interventions related to the theme of the Seminar will also be deliberated. The Seminar is scheduled from 10 …

Unlock the maximum potential of your plant  with  Stamicarbon's real-time process simulator.   Even with the most skilled operators, a urea plant may not operate at its absolute peak efficiency 24/7. The gap between good performance and optimal performance is defined by countless small, continuous adjustments that are beyond the scope of manual control. This is where true operational margins are gained or lost.  Stamicarbon offers you advanced solutions to unlock this potential and turn your plant's …