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ADVANCE – OPTIMIZE AN EXISTING PLANT

A fully optimized urea plant has an extended life, increased output and optimized energy efficiency, conforms to the highest safety standards and exceeds environmental regulations.

Our ADVANCE series™ gives you a choice of products and services for increased optimal plant performance. The ADVANCE series™ ensures the smooth and efficient operation of your urea plant in five areas.

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Safurex® Products and Services

To ensure reliable operation and long-lasting results in our clients' urea plants we use Safurex® products. Safurex® is a family of super duplex steels consisting of different material propositions for various applications.

ADVANCE DESIGN Safurex® Piping & Fittings

Piping & Fittings

Achieve higher productivity and reliability with Safurex®

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ADVANCE DESIGN Safurex Liquid Divider

Safurex® Liquid Divider

Achieve maximum productivity of the high-pressure stripper

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Safurex® control valve

High-Pressure Valves

Achieve better control of the process with high-pressure valves

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SAFUREX®

Urea industry processes take place at high temperatures and pressure, and ammonium carbamate is highly corrosive. Therefore, the high-pressure (HP) synthesis equipment and parts have to be manufactured from strong, light and corrosion-resistant materials. The solution is Safurex®, a super duplex stainless steel specially designed to eliminate corrosion in fertilizer plants.

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Plant Maintenance Services

To ensure that your plant is always well maintained we offer a series of services in our INSPECT, DESIGN and MONITOR product ranges.

ADVANCE DESIGN Equipment Relining

Equipment Relining

Extending the lifetime of your urea reactor at a minimal cost

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ADVANCE MONITOR N/C Meter

N/C Meter

Automate N/C measurement for safe and reliable plant operations

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ADVANCE INSPECT Inspection Services

Inspection Services

Making sure your equipment and piping are safe, reliable and always available

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Radar Level Measurement

Radar Level Measurement System

Non-contact measurement for higher plant safety and availability

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FULL LIFE CYCLE SUPPORT

We offer continued support to urea producers worldwide throughout the entire lifetime of their plants, no matter at which stage their plant is.

High-pressure equipment replacement

Read everything about our state of the art high-pressure equipment solutions for your plant.

Safurex® Carbamate Condenser

Carbamate Condenser

New design for improved heat transfer and steam generation

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ADVANCE DESIGN™ Safurex® High-pressure Scrubber

High-pressure Scrubber

Improved design for increased safety and higher efficiency

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ADVANCE DESIGN Safurex® Urea Reactor

Urea Reactor

Achieve superior urea reactor lifetime with Safurex® steels

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SOLUTIONS FOR PRODUCING QUALITY UREA

Stamicarbon can support you in maintaining and improving your product quality, so you keep meeting and exceeding your clients' expectations.

ADVANCE COAT™ Urea Prill Strength

ADVANCE COAT™ Urea Prill Strength

Improve the quality of your urea prills in a safe and cost-effective way

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Stamicarbon urea plant

ADVANCE PROTECT™ UAN Solution

Stamicarbon's corrosion inhibitor which prevents harmful corrosion of carbon steel under various conditions.

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ADVANCE DESIGN™ Prill Impact Strengthener

Our Prill Impact Strengthener that dramatically improves the mechanical strength of your urea pills through seeding and decreasing disintegration, dust formation and caking.

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Technical innovations

ADVANCE DESIGN™ Prilling Bucket

Stamicarbon's high quality prilling bucket design.

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PRODUCTS AND SERVICES FOR NON-STAMICARBON PLANTS

Stamicarbon offers consultancy, products and services for non-Stamicarbon plants, optimizing the performance of urea plants and providing reliable solutions for sustainable plant operation.

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Safurex® Welders' Training

Safurex® is a proprietary material of construction (UNS S32906) for Stamicarbon's critical high-pressure urea equipment and piping. With respect to the welding of this proprietary material, Stamicarbon offers Safurex® Welders’ Training and Certification. For more information and the possibilties check the page here below. 

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HSE Services & Solutions

There are various potential hazards in a urea plant. We offer assistance and support with HAZOP studies to keep the risks under control. We can also assess your current plant and identify opportunities for reducing emissions by improving your operating procedures, modifying equipment design or introducing new technologies.

For more information on our HSE services & solutions contact us by e-mail.

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ADVANCE HSE Products and Services

ADVANCE HSE™ Products and Services

Stamicarbon’s selection of HSE products and services that can make your plant safer and more environmentally friendly.

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ADVANCE DESIGN™ Thermal Treatment Design

Stamicarbon's unique proprietary solution to design urea melt plants with zero ammonia emission in an environmental and cost friendly way.

Optimizing Process Operations and Control

We have developed a range of plant operation services to improve performance, production and energy consumption.

For more information on our Optimizing process operation and control products contact us by e-mail.

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consult

ADVANCE CONSULT™ Process

Stamicarbon's Plant Assessment that evaluates the opportunities to increase capacity and/or decrease operational costs and/or decrease emissions.

process monitoring

ADVANCE INSIGHT™ Process Monitor

Our Process Monitor is a steady state on-line process model that includes Stamicarbon's state-of-the-art H&M balance, thermodynamic and kinetic urea models.

optimizer

ADVANCE INSIGHT™ Plant Optimizer

Stamicarbon's real time urea process simulator for melt and granulation plants.

Staff Training & Support

We have developed training programs to keep you and/or staff up to date.

Who should attend our trainings:

  • Urea melt plant operators
  • Urea melt plant engineers
  • Urea production managers

Our tailor-made trainings:

  1. Operation & Technical
  2. Mechanical & Maintenance
  3. Simulator Training

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instruct

ADVANCE INSTRUCT™

We have developed training programs to keep you and/or staff up to date. The trainings can be tailor-made to your specific needs. Get the most out of you staff and yourselves.

More from urea

LAUNCH: CREATE YOUR PLANT

LAUNCH series™ is a group of technologies, products and services that ensure an effective design and optimal development of a new urea plant. Stamicarbon will be your partner during the whole journey from process design to project management and all the way through plant start-up.

EVOLVE: UPGRADE YOUR OLDER PLANT

Our EVOLVE series™ provides you with the technology and solutions to upgrade your aging plant, such as plant assessments, revamp studies, process design and debottlenecking. It ensures your plant complies with changes in legislation and stays competitive by adapting to changes in market conditions.